Solaris Laser Customized Laser Marking Workstations

Solaris Laser has more than 30 years of experience in innovating across laser coding technology, which includes building laser marking workstations, customized to your production process and requirements. Because we know that every production process is unique, and the setup of your laser coding operation should facilitate the optimum efficiency, precision, and flexibility that the technology offers, we specialize in customizing laser workstations. To get the maximum benefit from your laser coding, you should invest in a Solaris Laser customized laser marking workstation.

Main types of customized laser marking workstations

Some of the industries where customized laser engraving workstations are used include automotive, electronics, medical devices, and jewelry. Solaris Laser can build laser engraving workstations for any type of business, whatever the requirements, for example, for the medical device segments, workstations can be equipped with cleanroom-compatible materials and HEPA filtration systems to maintain a sterile environment.

There are three main types of laser marking workstations, with the type you need dependent on your application and product throughput. Two of these types are made-to-measure by Solaris Laser, while integrated workstations are made together with our network of Original Equipment Manufacturers, and all are customized to your unique requirements.

Desktop Laser Workstations

Standalone Laser Workstations

Integrated Laser Workstations

Typical features of laser marking workstations

Though Solaris Laser workstations are 100% customized to your every requirement, some essential safety features are common to all workstations.

Safety Features

Essential safety features include:

• All workstations are class 1 certified.
• Enclosures or guarding: Protective enclosures contain the laser beam and prevent accidental exposure that covers the laser when in use. We determine the Optical Density (OD) level required, based on the laser’s wavelength and power, and use non-reflective substrates that provide a sufficiently high OD rating. The material used depends on the type of laser, with CO2 systems, for example, usually being made of polycarbonate and flexiglass.
• Interlocks: Safety interlocks that disable the laser if the workstation door is opened.
• Exhaust systems: Proper ventilation and exhaust systems to remove fumes and particulate matter generated during marking.

Connectivity and integration features

Besides essential safety features, modern laser marking workstations are usually part of a larger production ecosystem. The most important feature enabling this includes:

• Integration with ERP systems and data management: Compatibility with enterprise resource planning (ERP) systems for tracking and storing marking data for quality control and traceability.

Ergonomics and Accessibility

Ergonomics and accessibility are crucial for ensuring that laser workstation operators can work comfortably and efficiently. Features to consider include:

• Adjustable work surfaces Height-adjustable work surfaces to accommodate different operators and tasks.
• Protective windows: filtered windows made of a protective material to view the marking process within the workstation.
• Easy maintenance: Design elements that allow for easy access to components for maintenance and repairs.
  

Custom Fixtures and Holders

Customized fixtures and holders are essential for securing products during the marking process. These can be tailored to fit specific product shapes and sizes, ensuring consistent and accurate marking. These feature adjustable fixtures that can be modified for different products, and holders that keep products in place without shifting, both built robustly to withstand continual use in an industrial environment.

Typical dimensions of lasing engraving workstations

Compact laser marking workstations are ideal for small-scale operations or factories with limited space. These workstations are designed to fit in tight spaces while still delivering high-quality laser marking and can be easy to move and relocate within the factory.

Medium-sized workstations are suitable for factories with moderate production volumes. These laser marking workstations can handle a variety of materials and product sizes as well as a larger batch of products compared to compact workstations and may include advanced software for design and control, and additional safety features.

Large workstations are designed for higher-volume production environments. These workstations can accommodate large products and handle extensive marking tasks efficiently. These are often integrated with robotic systems for automated loading and unloading and equipped with custom fixtures and holders for specific products.

At Solaris Laser, we can expertly build and customize your laser marking workstation to your requirements to optimize your production process. By investing in a Solaris Laser customized laser marking workstation, you can enhance your factory's productivity and efficiency whilst assuring the maximum level of safety.